INTRODUCTION


MATERIALS PROVIDED BY SINTERMETAL FOR AUTOMOTIVE BEARINGS

IDENTIFICATION OF SINTERMETAL’S CODES 20-327 / 7 F

INTERPRETATION AND USE OF THE CATALOG

CRANKSHAFT IDENTIFICATION

LISTS (YOU MUST HAVE EXCEL)

DOWNLOAD CATALOGS

This Catalogue was initially thought for the Latin American automobile market, without specifying parts which are destined to marine engines, compressors, hydraulic pumps, etc., as generally these parts aren´t selled as spare parts but only to specific customer for whom we manufacture by request.

By all means, we are in conditions of supplying whichever type of bearings as of our raw material, made up by imported strip aluminum tin 20% or cast copper lead, always that requested quantities will justify the manufacture of needed tools for their manufacture and control.

To face an initial quotation and subsequent manufacture we require your sending drawings and specifications of material or in last instance, samples of needed parts.

Important Note
All information contained in this Catologue was obtained from best possible reliable sources and in our understanding find them to be correct. We won´t accept responsabilities for whatever information that has been published.

This Catalogue is not a Manual containing instructions for its proper use and for professional installation of bearings, so there fore doesn´t represents a counsel in the legal sense.
Furthermore it doesn´t replace technical instructions given by engine manufacturers, which will always have priority, especially ones referred to tolerancies, as well as recommendations given for installation and maintenance.

Neither knowledge of specialized people can be left out, as they will surely have necessary capability and technical formation, to judge in eachcase on the installing or not of the bearing. Sintermetal is not responsable for following damages consequene of an incorrect installation.
Will be grateful on receipt of your news regarding whichever error you may find.
Model´s description or vehicle number mentioned will only be useful for reference and comparation purposes.

At printing of new catalogues former ones will loose their validity.


Introduction


Sliding Bearings (Precision Products)

Continuous increase in specific performance of gas and diesel motors, as well as diminution of their size, forced to contantly improve sliding bearings in form, structure and material, in order to adjust them to this new demand.

The every time more strict regulations regarding polution and noise produced by engines, summed to the objective of fuel saving, obliged to lessen power waste due to friction in the engines, lead to design bearing for either gas or diesel bearings, so as to comply with following four main requirements.

1º) Specific high power, or expressed in other words more power per unit´s cylinder capacity.

2º) Maximum torque, if possible along whole range of rpm of the engine.

 




3º) Great compability with surroundin environment, reducing noise levels and contamination through
gas escapes.

4º) High volumetric efficiency of the combustion chamber (4 or more valves per cylinder). High rpm rate. Electronic injection systems both in gas as well as diesel and diminution in weight of parts in movement. High gas and injection pressures in diesel and high combustion temperatures are used
to comply above mentioned requirements.

Consequently, this will automatically increase load in each component part of the engine and particularl the bearings.

All experience abtained up to now and one to be adquired, is passed to users through SINTERMETAL´s bearing, responding fully to extreme service conditions with wished confiability.


Materials provided by sintermetal for automotive bearings


Our Connecting Rod and Main Bearings are manufactured and used in motors of internal combustion, produced with a steel back (Fig. 1) and having high modulus elasticity which guarantees reliable support on its bore, appart from having one or several antifriction layers, that have the sufficiently necessary high resistance to fulfill its function, having also good adherence in between them as well as with the steel back.





Also, when circumstances will so require and according to Plant´s drawings, “Anti-whirl” bearings are each time more frequently used, due to different thickness of the washer than in zone near the partition line, with the object of securing journal´s estability and fast forming of lubrication´s hydrodinamic wedge. (Fig. 2)





I - Crown Thickness
II - 15º Thickness from the parting line
III - End Thickness from the parting line

 





1) Continuous cast copper lead bearings “Sintermetal F”
The antifriction material, in intermediate layer of the bearing, is a mix of heterogeneous copper lead, of thin grain and poreless, where lead, element acting as antifriction, must preferably be located in friction zone with the journal and far away, if possible, from steelback, with which it doesn’t adhere, so thus obtained through continous casting process on steel strip, by the use of quick cooling speeds scientifically checked to achieve the fixing of ideal lead structures formed as vertical nedles (dentritics) instead of nodules, thus proving to our bearing an unequalled fatigue resistance.

This process, originally patented by an United States firm, demands as its name indicates, a continous process of manufacture in time, that´s why Sintermetal SAIC imports this material in the form of strip. with the cast copper lead of the intermediate layer already adhered, allowing the manufacture at Argentina of an ideal bearing for turbocharged diesel engines or normally pretended ones of great demand.

2) Aluminium -Tin 20% steel backed bearings
In the case of our Aluminium bearings, made through lamination process with simultaneous thermic treatment in between the different steps, making tin to be distributed in reticular matrix of aluminium, thus allowing the obtention of mechanic properties that exceed in 80% load capacity of babbit, due to its has great fatigue resistance, so consequently very much used in actual rapid gas and diesel engines.

Finally, the carefull selection of the various materials, the complementing function of the different layers and thicknesses exactly adapted in between them, achieved through modern conforming processes, mechanization and galvanoplasty, with Argentinian manual labor conveniently trained and supervised, as well as imported strip already mentioned, transform finished bearings to be in an international level, and suitable to be installed.

3) Sintered material 80-10-10 (SAE 797) “Sintermetal SB”
Material used for general construction of bushings, very resistant to blows and high load capacity. Also used in beam´s bushings, thrust washers exposed to hig impact, velocity box and piston pin of gas engines.

4) Cast Material 80-10-10 “Sintermetal FB”

Also as above mentioned, used in bushings construction where load may reach limit values, as for example, in piston bushings for diesel turbo engines.


Identification of sintermetal’s codes
20-327 / 7 F


TYPE OF PIECE / SET OR COMPONENT / ENGINE / QUANTITY PER SET / MATERIAL


Type of piece:
1 - Connecting rod bearing.
2 - Main bearing.
3 - Half thruswashers.
4 - Camshaft bearings.
5 - Whole thruswashers.
6 - Piston pin bushings.
7 - Rocker arm bushings.
8 - Armonic shaft bushings.
9 - Sundry bushings.

Set or components: 0 - indicates complete set.Other number, components of the set.

Motor´s number: It is a Sintermetal’s Internal number given to each engine.

Quantity per set: Quantity of pairs of bearings that form a set.

The letter following previous number, indicates alloy, so:

A: Aluminium Tin - 20% (imported strip) S: Sintered copper lead SB: Sintered material 80-10-10 (SAE 797)

 





F: Cast Copper Lead (imported strip) B: Babbit metal FB: Cast material 80-10-10

EXAMPLE: 10-327/6 F


10 - Con rod bearings set
327 - Sintermetal engine number.
/6 - Cuantity of pair by set
F - Material
10 - Con Rod. Bearings set 20 - Main bearing set
30 - Thrust washer set 40 - Camshaft bearings 50 - Flanged bearing 60 - Piston pin bushing. 70 - Rocker arm bushing. 80 - Bushing for antivibration shafts 90 - Various bushings


Interpretation and use of the catalog


1º)Once identified page where engine figures, by the use of "Alphabetical order per Marks" . We have the Heading.


Column 1: Group to which engine belongs.
Column 2: Number of Cylinder - Bore and Stroke
Column 3: SINTERMETAL set Bearing number
Column 4: Individual bearing number in the bearing back and
Column 5: Quantity of bearings indicated in pairs that form the Coluna 10: Vertical oil clearance
set and their position on the crankshaft
Column 6: Standard diameter of shaft in mm and inches
Column 7: Housing bore diameter
Coluna 8: Widness of the bearing (in case of flanged main bearings, measure is between outside faces)
Column 9: Wall thickness at its crown or from thrust washer its position:
X= Both identical bearing; I= Inferior bearing, S= Superior bearing.

 

NOTE: In case of flanged bearings:
The Fig. ‚correspond to half bearing.
The letter H correspond to a pair.
Figure © correspond to a bushing.

EQUIVALENCE IN MILIMETERS FOR ORIGINAL CRANKSHAFTS IN INCHES

Taking into account that an undersize of 0.10” in inches is equivalent to 0,254mm and so on the following undersizes:

PULG INCH. MM PULG INCH. MM
.010” 0,254 .060” 1,524
.020” 0,508 .070” 1,778
.030” 0,762 .080” 2,032
.040” 1,016 .090” 2,286
.050” 1,270 .100 2,540


Crankshaft Identification


 




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